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MAS Holdings White

End-to-end implementation of a single SAP instance across multiple subsidiaries for a best-in-class lean enterprise





About MAS Holdings

MAS Holdings is one of the world’s most recognized design-to-delivery solution providers in apparel and textile manufacturing. Headquartered in Sri Lanka with 50 manufacturing facilities across 16 countries, and over 95,000 people involved in its operation, MAS Holdings supplies intimate wear, activewear and leisurewear to the world's leading brands.

As the largest apparel and textile manufacturer in South Asia, the conglomerate required a single SAP System that would drive common standards across its business units including MAS Intimates, MAS Active, Bodyline and Linea Aqua via harmonized system processes and information flows.

 

The Challenge:

  • Multiple SBUs, legal entities and plants running siloed versions of SAP AFS; implemented at various intervals, varying configuration and customization
  • A rapidly growing organization with need to consolidate, drive synergies across SBUs and harmonize processes
  • Changing business needs and demands for agility (existing implementations done nearly 10 years prior)
  • Strategic initiative to drive lean principles

Key Objectives

  • Facilitate integration of MAS entities with the value chain, from customers, logistics providers and suppliers via end-to end, online, and real time integration of information and data
  • Increase ease-of-use and automation - enabling better control, reduction of costs and more effective time-saving processes
  • Leverage a single platform to enable both the management of MAS and all system users to drive operational excellence

Solution Highlights:

  • Harmonized solution rolled out across 8 countries with nearly 5000 users covering SD, MM, Finance, PP, QM and plant maintenance
  • Up to 95% standardized processes across the SBUs
  • Custom developed apps for production status reporting, shop floor management, mobility
  • Technologies covering SAP AFS 6.5, SAP BI, PLM, BPM, BObj, IP, .net, iOS and Android
  • Replaced multiple internally developed tools on Excel and other peripheral tools
  • Usability enhancements to minimize time spent on system tasks

Business Benefits/Goals:

  • Reduction of lead-time and reaction time through automation of sales and procurement functions
  • Digitization of lean principles and tools for maximum impact
  • Availability of Real Time, On Demand and On Device information for key decision making
  • Enhanced reporting; leading to higher transparency, reduction of errors and improved quality
  • Harmonized processes and elimination of duplicate data entry across the MAS value chain
  • Seamless intercompany trading
  • Reduction of Total cost of Ownership (TCO) – software development, support and hardware/server costs
Location

Sri Lanka

Revenue

Over $1.8B

Line of Business

Apparel Manufacturing

SAP Solutions

SAP Apparel and Footwear Solution









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